Dener XL Series Hydraulic Press Brakes | Smart XL & Puma XL

⚡
60–600 T
Capacity Range
📏
1,550–6,050 mm
Bending Lengths
⚙
17 Models
Configurations
🌿
Up to 40% Less
Energy vs. Standard

Dener Hydraulic Press Brake Catalog

Official Dener hydraulic catalog with full technical data, all 17 XL Series configurations, and equipment options.

Dener Hydraulic Catalog (PDF)

Choose Your Variant

Smart XL or Puma XL?

Both models share the same St-44 monoblock frame and Hawe hydraulic system. The difference is the CNC control system and its programming depth.

Standard

Smart XL

ESA S640 2D Control

The economical production variant. Direct angular programming, programmable multi-step sequences, tool compensation, and programmable bending parameters per step. Best for high-volume, repeatable bending.

Premium

Puma XL

ESA 875 3D Control

The premium 3D variant. Draw parts directly on-screen, automatic bending step calculation, real-time 3D simulation, sheet tracking, angle measurement, up to 6 back gauge axes, and Industry 4.0 connectivity.

Why Dener XL

Engineered for Precision and Efficiency

The XL Series combines a European-engineered monobloc steel frame with next-generation Hawe hydraulics and energy recovery — delivering consistent bend quality at the lowest cost-per-part.

St-44 Monoblock Body

Stress-relieved monobloc steel construction provides a rigid, vibration-free platform. Standard 450 mm throat depth and extended stroke range exceed most competitors at equivalent tonnage.

Hawe Hydraulic System

Premium Hawe hydraulics deliver faster approach and return speeds, quieter operation, and significantly lower hydraulic maintenance requirements compared to conventional systems.

Up to 40% Energy Savings

The XL Series consumes up to 40% less energy than conventional hydraulic press brakes — measurable savings on your operating costs from the first day of production.

Industry 4.0 Ready

Built-in connectivity for Industry 4.0 integration on the Puma XL variant. Monitor production data, cycle times, and machine performance from your MES or ERP system.

CE Certified Safety

CE certified light barrier safety curtain included as standard on all XL models. Fully compliant with European and Canadian safety regulations out of the box.

Low Cost Per Part

European segmented blade and die systems with rapid changeover. Programmable gap distance, waiting time, opening speed, and bending speed per step minimize cycle times.

Control Systems

Two Control Options, Same Precision Frame

The Smart XL and Puma XL share identical frame dimensions and hydraulic specifications. Select the CNC control that matches your programming complexity and automation needs.

Smart XL — Standard

ESA S640 2D

High-speed 2D angular programming for production efficiency. Ideal for high-volume shops running repeatable bend programs.

ESA S640 2D direct angular programming interface
Complete multi-step part programs in a single operation
Programmable upper table gap distance per step
Programmable approach speed and bending speed per step
Automatic tool and material compensation
Programmable waiting time per bend step
USB connectivity for program storage and transfer

Puma XL — Premium

ESA 875 3D

Full 3D part drawing directly on-screen with automatic bending sequence generation. Built for complex parts and automation-ready shops.

Draw parts directly on-screen — 3D visualization standard
Automatic bending step calculation and sequence optimization
Real-time 3D collision detection during simulation
Automatic angle measurement and springback compensation
Sheet following and tracking system integration
Up to 6 back gauge axes (X, R, Z1, Z2, X’, R’)
Industry 4.0 data connectivity and production reporting
Optional Wila hydraulic die clamping system

Optional Controls

More Control Options Available

Beyond the standard ESA S640 2D and ESA 875 3D, the XL Series supports three additional premium control systems for specialized production requirements.

ESA Option

ESA S 875 W

High-resolution Windows-based 3D/2D touchscreen control with offline programming and 1,000,000+ part program storage.

3D and 2D graphic touchscreen programming mode
Full 3D machine visualization during production
22″ high-resolution colour touchscreen
Full-featured Windows-based application
ESA offline programming support
USB flash memory and hard disk storage
Stores 1,000,000+ part programs on hard disk
Automatic 2D and 3D bending sequence calculation
Graphic-based product and tool selection

Delem Option

Delem DA 66S

Modular 2D/3D touchscreen control with 24″ TFT display, Delem Modsys scalable platform, and sensor-based bending interface.

2D graphic touchscreen programming mode
Simulation and 3D machine visualization
24″ high-resolution TFT touchscreen
Delem Modsys compatible — modular, scalable, adaptable
USB and peripheral unit interface support
Multi-user custom task environment
Sensor-based bending and straightening interface
Profile-S2D offline programming

Delem Premium

Delem DA 69S

Top-of-range Delem control with full 3D machine display during simulation, S3D offline software, and complete Modsys ecosystem.

3D and 2D graphic touchscreen programming mode
3D machine visualization included in simulation
24″ high-resolution TFT touchscreen
Delem Modsys compatible — modular, scalable, adaptable
USB and peripheral unit interface support
Multi-user custom task environment support
Sensor-based bending and straightening interface
Profile-S3D offline programming

Back Gauge System

Dener Precision Back Gauge

The back gauge system is one of the most critical factors in bending quality. Dener’s manufactured back gauge allows bending up to 6 axes for complex parts, with servo motors, ball screws, and linear guides on every axis delivering ±0.03 mm positioning accuracy.

X-R Configuration

2 axes — Standard setup

X-R-Z1-Z2 Configuration

4 axes — Extended lateral

X-R-Z1-Z2 + X Prime

6 axes — ATF / Full automation

Standard Back Gauge Specification

Servo motor X axis — fast, precise positioning
Ball screw drive on X axis for backlash-free movement
Dual linear guides on every axis for rigidity
X axis positioning accuracy ±0.03 mm
High-speed approach with programmable deceleration
Programmable position per bend step

All Optional Axis Configurations

X, R2-axis standard configuration

X1 X2Split X axis for angled gauging

X R Z1 Z24-axis with lateral (Z) movement

X X’ R Z1 Z25-axis with X Prime offset

X1 X2 R Z1 Z25-axis split-X with lateral

ATFX1, X2, R1, R2, Z1, Z2 — 6-axis full automation

Tooling System

European Tooling & Wila Clamping

The XL Series ships with a European-standard segmented tooling system and is fully compatible with the Wila hydraulic and manual clamping systems. Quick-change capability and a wide punch profile library ensure fast setup and maximum versatility.

HYDRAULIC UPPER

HYDRAULIC LOWER

Wila Hydraulic Clamping (Optional)

Wila hydraulic upper and lower tool holders allow tool changes in seconds without manual clamping. Consistent clamping force across the full bed length ensures repeatable bend accuracy. Compatible with all Wila and European-standard tooling.

MANUAL UPPER

MANUAL LOWER

Wila Manual Clamping (Standard Option)

Wila manual upper and lower tool holders use the Z-type clamping system for a secure, precise fit. Fully compatible with all European-type tooling segments. Each segment is independently clamped for maximum flexibility in partial tooling setups.

Quick Tool Change System

High-precision vertical clamping, positioning, and alignment during tooling ensures maximum tolerances are controlled at every bend. Each tool segment uses individual clamping pins, allowing fast vertical and horizontal loading/unloading with professional features like ladder rails for maximum productivity.

Available Punch Profiles

DE SP-04 DE SP-12 DE SP-14 DE SP-19 DE SP-20 DE SP-21 DE SP-38 DE SP-48 DE SP-49 DE SP-58 + Custom profiles available

Advanced Systems

Precision Systems & Safety

Every Dener XL can be equipped with a suite of precision add-on systems — from automatic angle measurement to robotic cell integration — all engineered to maximize throughput and part quality.

Dener Angle Measurement System

Sensors detect angular deviations on the bent sheet in real time, communicate directly with the CNC control unit, and apply automatic corrections to every subsequent bend. Consistent 0.05° bend accuracy is achieved at every bend point across the full bending length without operator intervention.

±0.05° Bend Accuracy

Automatic Sheet Tracking System

The automatic sheet follower system tracks the sheet throughout the full bending stroke, eliminating the operator’s need to manually support large or heavy sheets. The system integrates with the CNC control to synchronize follower movement with beam travel, allowing a single operator to safely handle sheets that would otherwise require two people.

Single-operator large-sheet handling

Crowning (Bombeleme) System

Manual or CNC-controlled motorized crowning system compensates for beam deflection at every bend point across the full bending length. The system automatically accounts for material variation, material thickness differences, and external forces — delivering flawless bend angles even on long bends where deflection would otherwise cause angular error.

Manual or CNC motorized

Front Support Arms

Heavy-duty front support arms with linear guides and ball bearing rollers allow the sheet to slide left and right with minimal friction. The arms are height-adjustable and lock in position, keeping the sheet perfectly supported and horizontal throughout the bending cycle without introducing drag or misalignment.

Linear guide + ball bearing roller

CE Safety System

All XL Series machines are designed to Avrupa (European) CE standards and directives. Hydraulic, electrical, and laser safety systems maintain operator safety at the highest level. Tandem and tridem configurations are fully supported with CE safety barriers and laser light curtains providing complete protection across the combined bending length.

CE Certified — All configurations

Dener Fixed Upper Table and Robotic Bending

Fixed Upper Table & Robot Integration

The fixed upper table design eliminates the disadvantages of point bending with a long, flat bending surface. Foot pedal interference elements are cleared from the bending area, giving 100% free bending space. Combined with the Puma XL’s ESA 875 3D control, the XL Series is also available as a complete robotic bending cell for fully automated production.

Robotic cell integration available

Equipment

Standard & Optional Equipment

Every Dener XL press brake ships with a complete standard specification. Most productivity essentials are included as standard, not sold as upgrades.

Standard Equipment

Included on every XL Series machine

St-44 monoblock stress-relieved steel body
450 mm throat depth standard (deeper than most competitors)
Hawe hydraulic system — faster, quieter, lower maintenance
ESA S640 2D CNC control (Smart XL) or ESA 875 3D (Puma XL)
X and R back gauge axes as standard
European segmented blade and die systems
CE certified light barrier safety curtain
Programmable bending speed, gap, and approach speed per step
Front support arms with linear guides
Globally recognized hydraulic and electrical components

Optional Upgrades

Configurable for advanced applications

ESA 875 3D control upgrade (Puma XL configuration)
Extended back gauge: up to 6 axes (X, R, Z1, Z2, X’, R’)
Automatic angle measurement and springback compensation
Wila hydraulic top tool clamping system
Sheet followers (pneumatic or hydraulic)
Tandem / Tridem multi-machine configuration kit
Custom European tooling packages (punches & dies)
Extended safety laser scanner (alternative to light curtain)
Industry 4.0 data package and remote diagnostics

Technical Specifications

All 17 XL Series Models

Smart XL and Puma XL share identical frame dimensions and hydraulic specifications — select your tonnage, bending length, and control variant. Specifications verified from Dener factory data.

S

Light Series — 60 & 100 Ton

Model	Bend Length	Capacity	Approach	Bend Speed	Return	Stroke	Gap	Throat	Motor	Oil Tank	Weight
XL 1560	1,550 mm	60 T	180 mm/s	10 mm/s	160 mm/s	220 mm	410 mm	400 mm	7.5 kW	100 L	4,300 kg
XL 2060	2,050 mm	60 T	180 mm/s	10 mm/s	160 mm/s	220 mm	410 mm	400 mm	7.5 kW	100 L	4,900 kg
XL 26100	2,600 mm	100 T	160 mm/s	10 mm/s	150 mm/s	300 mm	530 mm	450 mm	11 kW	190 L	7,700 kg
XL 30100	3,020 mm	100 T	160 mm/s	10 mm/s	150 mm/s	300 mm	530 mm	450 mm	11 kW	190 L	8,700 kg

M

Medium Series — 135 to 220 Ton

Model	Bend Length	Capacity	Approach	Bend Speed	Return	Stroke	Gap	Throat	Motor	Oil Tank	Weight
XL 30135	3,020 mm	135 T	160 mm/s	10 mm/s	130 mm/s	320 mm	550 mm	450 mm	15 kW	190 L	9,600 kg
XL 30175	3,020 mm	175 T	150 mm/s	10 mm/s	130 mm/s	350 mm	600 mm	450 mm	22 kW	300 L	11,600 kg
XL 30220	3,020 mm	220 T	140 mm/s	10 mm/s	130 mm/s	350 mm	600 mm	450 mm	22 kW	300 L	11,800 kg
XL 36175	3,650 mm	175 T	150 mm/s	10 mm/s	130 mm/s	350 mm	600 mm	450 mm	22 kW	300 L	12,500 kg
XL 36220	3,650 mm	220 T	140 mm/s	10 mm/s	130 mm/s	350 mm	600 mm	450 mm	22 kW	300 L	12,700 kg

L

Large Series — 175 to 400 Ton (4,050 mm frame)

Model	Bend Length	Capacity	Approach	Bend Speed	Return	Stroke	Gap	Throat	Motor	Oil Tank	Weight
XL 40175	4,050 mm	175 T	150 mm/s	10 mm/s	130 mm/s	350 mm	600 mm	450 mm	22 kW	300 L	14,200 kg
XL 40220	4,050 mm	220 T	140 mm/s	10 mm/s	130 mm/s	350 mm	600 mm	450 mm	22 kW	300 L	14,300 kg
XL 40320	4,050 mm	320 T	125 mm/s	10 mm/s	120 mm/s	400 mm	650 mm	450 mm	30 kW	400 L	17,500 kg
XL 40400	4,050 mm	400 T	80 mm/s	10 mm/s	80 mm/s	400 mm	650 mm	600 mm	37 kW	400 L	25,000 kg

XL

Extra Long Series — 220 to 600 Ton (6,050 mm frame)

Model	Bend Length	Capacity	Approach	Bend Speed	Return	Stroke	Gap	Throat	Motor	Oil Tank	Weight
XL 60220	6,050 mm	220 T	100 mm/s	10 mm/s	100 mm/s	350 mm	600 mm	450 mm	22 kW	300 L	19,000 kg
XL 60320	6,050 mm	320 T	80 mm/s	10 mm/s	80 mm/s	350 mm	650 mm	450 mm	30 kW	400 L	23,100 kg
XL 60400	6,050 mm	400 T	60 mm/s	8 mm/s	60 mm/s	400 mm	650 mm	600 mm	37 kW	400 L	32,000 kg
XL 60600	6,050 mm	600 T	60 mm/s	8 mm/s	60 mm/s	450 mm	680 mm	600 mm	45 kW	600 L	51,700 kg

Dener XL Series