HACOHeavy Duty · Synchro Press Brake

HDSY

Heavy Duty Synchro Hydraulic Press Brake

Built for the toughest jobs. The HACO HDSY is a heavy-duty hydraulic synchro press brake engineered for demanding structural and heavy-gauge applications. Available from 400 to 2,000 ton with bending lengths up to 12,000 mm — every HDSY is custom-configured to your exact specifications. Fully made in Europe.

Request a Quote Download Brochure Technical Specs

HACO HDSY Heavy Duty Synchro Press Brake

⚡
400–2,000 T
Press Force Range
📏
Up to 12,000 mm
Max Bending Length
🛠
Custom-Configured
Built to Specification
🇪🇺
Made in Europe
HACO Belgium

HDSY Brochure

Download the full HDSY brochure including standard configurations, custom options, and technical capabilities.

HDSY Brochure

Why HDSY

Engineered for Heavy Work

The HDSY handles what standard press brakes cannot — thick plate, long bends, high-tonnage structural work, and applications that demand absolute reliability shift after shift.

⚡

400–2,000 Ton Capacity

Available in incremental tonnage steps from 400 to 2,000 ton. Handles plate up to 80 mm thick depending on material and configuration.

📏

Up to 12,000 mm Bending Length

Bending lengths from 4,000 mm to 12,000 mm. Ideal for structural profiles, shipbuilding plates, wind tower components, and heavy fabrication.

👥

Tandem-Ready as Standard

Full tandem-ready mechanical and electrical preparation included. Link two HDSY machines for synchronized bending of long or extra-heavy parts.

🖥

FASTBEND-3D MT 24″ Control

Flagship HACO control with full 3D simulation, automatic bend sequence, and offline programming via HACOBEND Pro.

🛠

Custom-Configured

Every HDSY is engineered to the customer’s exact application. Tonnage, bending length, daylight, backgauge, crowning, and tooling specified at order.

🇪🇺

HACO Belgium Quality

Designed, engineered, and manufactured in Belgium. Heavy structural steel frame with precision-ground ram guides and dual hydraulic cylinders.

Every HDSY is Custom-Built

The HDSY is not an off-the-shelf machine. Each unit is engineered to the customer’s application — we specify the tonnage, bending length, daylight, backgauge configuration, crowning system, tooling, and safety package based on your exact production requirements.

Tonnage from 400 T to 2,000 T in configurable steps
Bending lengths from 4,000 mm to 12,000 mm
Expanded daylight and stroke for heavy tooling
Multi-axis backgauge (up to 6 CNC axes)
Hydraulic or electromechanical crowning table
Heavy-duty ES tooling or custom flange tooling
Tandem link kit for two-machine synchronization
Robotic integration available on select configurations

Discuss Your Requirements →

2,000 T

Maximum press force available

12,000 mm

Maximum bending length available

~80 mm

Max material thickness (mild steel, depending on V-die)

Equipment

Standard & Optional Equipment

The HDSY ships with a comprehensive standard configuration. Additional options are specified at order time based on your application.

Standard Equipment

Included with every HDSY

FASTBEND-3D MT 24″ advanced multi-touch 3D control
Heavy-duty structural steel welded frame
Precision-ground ram guides (4-point guidance system)
Dual hydraulic cylinders with electro-hydraulic proportional valves
European Standard (ES) hydraulic top tool clamping
CNC crowning table (hydraulic)
X-R-Z1-Z2 CNC backgauge (4-axis, heavy-duty construction)
FIESSLER AKAS safety light curtain system
Tandem-ready mechanical and electrical preparation
HACOBEND Pro offline bending software
CE marking, factory acceptance test, HACO quality certificate

Optional Equipment

Specified at order time

Extended backgauge (5 or 6 CNC axis)
Hydraulic or pneumatic sheet followers (heavy-duty)
Angle measurement system with automatic springback compensation
Safety laser scanner (alternative to light curtain)
Alternative tooling systems (WILA, Promecam)
Tandem synchronization kit (two-machine linking)
Extended daylight for tall tooling or deep-box bending
Additional front support arms with motorized adjustment
Overhead crane interface for heavy plate handling
Custom paint / colour specification
On-site installation, commissioning, and operator training

Technical Specifications

HDSY Configuration Range

Representative configurations shown below. Every HDSY is custom-quoted — contact us with your exact tonnage, length, and application requirements.

⚙ 400–630 Ton Configurations

Tonnage	Bending Length	Capacity (kN)	Dist. Between Housings	Daylight (approx.)	Stroke (approx.)	Fast Approach	Max Bending Speed	Fast Return	Motor (kW)	Weight (approx.)
400 T	4,000 mm	4,000	3,400 mm	700 mm	300 mm	80 mm/s	6 mm/s	55 mm/s	37	48,000 kg
400 T	5,000 mm	4,000	4,400 mm	700 mm	300 mm	80 mm/s	6 mm/s	55 mm/s	37	58,000 kg
500 T	4,000 mm	5,000	3,400 mm	720 mm	320 mm	70 mm/s	5 mm/s	50 mm/s	45	55,000 kg
500 T	6,000 mm	5,000	5,400 mm	720 mm	320 mm	70 mm/s	5 mm/s	50 mm/s	45	75,000 kg
630 T	6,000 mm	6,300	5,400 mm	760 mm	340 mm	65 mm/s	5 mm/s	45 mm/s	55	82,000 kg
630 T	8,000 mm	6,300	7,400 mm	760 mm	340 mm	65 mm/s	5 mm/s	45 mm/s	55	108,000 kg

⚙ 800–1,250 Ton Configurations

Tonnage	Bending Length	Capacity (kN)	Dist. Between Housings	Daylight (approx.)	Stroke (approx.)	Fast Approach	Max Bending Speed	Fast Return	Motor (kW)	Weight (approx.)
800 T	6,000 mm	8,000	5,400 mm	800 mm	360 mm	55 mm/s	4 mm/s	40 mm/s	75	98,000 kg
800 T	8,000 mm	8,000	7,400 mm	800 mm	360 mm	55 mm/s	4 mm/s	40 mm/s	75	128,000 kg
1,000 T	6,000 mm	10,000	5,400 mm	850 mm	380 mm	50 mm/s	4 mm/s	38 mm/s	90	115,000 kg
1,000 T	8,000 mm	10,000	7,400 mm	850 mm	380 mm	50 mm/s	4 mm/s	38 mm/s	90	148,000 kg
1,250 T	8,000 mm	12,500	7,400 mm	900 mm	400 mm	45 mm/s	3 mm/s	35 mm/s	110	175,000 kg
1,250 T	10,000 mm	12,500	9,400 mm	900 mm	400 mm	45 mm/s	3 mm/s	35 mm/s	110	215,000 kg

⚙ 1,600–2,000 Ton Configurations

Tonnage	Bending Length	Capacity (kN)	Dist. Between Housings	Daylight (approx.)	Stroke (approx.)	Fast Approach	Max Bending Speed	Fast Return	Motor (kW)	Weight (approx.)
1,600 T	8,000 mm	16,000	7,400 mm	960 mm	420 mm	40 mm/s	3 mm/s	30 mm/s	132	220,000 kg
1,600 T	10,000 mm	16,000	9,400 mm	960 mm	420 mm	40 mm/s	3 mm/s	30 mm/s	132	268,000 kg
2,000 T	10,000 mm	20,000	9,400 mm	1,000 mm	450 mm	35 mm/s	2.5 mm/s	28 mm/s	160	320,000 kg
2,000 T	12,000 mm	20,000	11,400 mm	1,000 mm	450 mm	35 mm/s	2.5 mm/s	28 mm/s	160	385,000 kg

* All specifications are approximate and subject to final engineering. Contact us with your exact application requirements for a precise quote and configuration sheet.